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You are here: Home / Archives for repair

Mackie Mixer Repair

2014/12/31 By staze

ZOOMED_1202-VLZ3Another repair from my dad is this Maxie 1202 mixer, a 12 channel analog mixer, that has scratchy/noisy potentiometers, and one channel is reported as pretty much completely dead. Knowing it was all pots, and the unit was going on 20 years old now, I figured it was just dirty.

Taking the mixer apart was relatively time consuming, since you have to pull all the nobs. After removing the back, I did notice that the glue holding down the two power supply filter caps had lost hold, so that was added to my list of fixes (nothing a little hot glue couldn’t fix). I always find it interesting when companies use LM317’s and LM337’s for their power supplies. I guess it does let them set the upper and lower supply rails outside the standard ±5, ±9, ±12, etc.

Total time for disassembly was about 20 minutes. I made sure to index the screws using this handy mat. I also threw all the nobs into a bowl. Interestingly the upper and lower boards of the mixer are joined together by solid core, uninsulated, wire. So I had to keep the upper board slightly elevated from the lower one.

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Filed Under: Electronics Tagged With: Caig, Deoxit, Mackie, repair

Repair of Asus RT-N16

2014/11/24 By staze

RT-N16 Rear (No Antennas)Late last night, my router went down. Checking it, I saw that the lights were all off. Huh. So, I unplugged and replugged it, and it came back up. Figuring it was a glitch, I went back to bed, and thought nothing of it. This morning, I found it was off again, and re-plugging it would do nothing. Crap.

So, I pulled it off the wall, and opened it up. Hey look, a bad capacitor. It’s labeled as a 680uF 16V cap, with a nice bulged top. After finding a replacement in my capacitor stash, I went about removing the old one… which was, a pain. Mainly because it’s on a huge ground plane, so heating the leads enough to get it removed was a challenge. Even my FR-300 desoldering gun took a bit of work to get things hot enough to melt. But, after about 5 minutes of working on it, I got the old one out, and the new one in. The new one is a bit taller, but it does fit ((And yes, I’m okay with a 16V capacitor in this case since the power supply is 12V (meaning a 75% derating) and the whole thing lives in my garage which is never above 20C. Yes, I know it’s above the minimum 70% derating, but not by much, and I didn’t have a 25V that would fit.)) ((Also note: Asus, at least on this board, paints their capacitor markings backward. Where normally the negative capacitor lead would go in the solid white marked hole, it is actually the positive as can be seen for all the other caps on the board. Why Asus does this, I have NO idea.)).

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Filed Under: Electronics Tagged With: Asus, Capacitors, repair, RT-N16

Roland GP-100 Repair

2014/11/16 By staze

Roland GP-100My dad handed me another item to repair this weekend, a Roland GP-100 Guitar Processor, circa mid-1990’s. He reported that it had been acting strangely, so he replaced the backup battery in the unit, but after that, it wouldn’t boot (screen would light, but then it wouldn’t show anything, or respond to controls). To me, symptoms like this always scream power supply problems, and given the age of the unit, to me that meant capacitors. So I agreed to repair it, and brought it home. After confirming the problem myself (you never know how someone’s AC power can influence issues like this), I started looking quickly for the service manual, which I found quickly at this wonderful site! And quickly found the schematic for the power section of the board. Holy crap, I quite literally explained, they put 25V capacitors on the 21V rails. That’s a pretty small margin, and bound to lead to excessive heating ((Be warned, I’m actually going to include some pictures in this repair)), and while the ones on the 7V rail are at least better (15V), it’s still a bit closer than one likes to see ((Derating capacitors according to the US Navy. TL;DR: at 75C operating temp for a 105°C Aluminum electrolytic capacitor, the max voltage should be 70% of it’s rated value. 21V across a 25V capacitor is 84%, and 7V across a 15V capacitor is ~46%, so while the 15V ones were okay, the 25V ones were WAY under rated.)). Throw in there’s no ventilation for the enclosure, and these things are bound to be bad… let’s take a look.

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Filed Under: Electronics Tagged With: Capacitors, GP-100, Hakko, repair, Roland

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