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You are here: Home / Archives for Keithley

DMMCheck Plus

2015/05/20 By staze

DMMCheck PlusAs some may have realized, I have a decent number ((10, by last count)) of multimeters now but since all of them have been purchased second hand (eBay, or Goodwill), and several of them have been repaired, I had no real solid confidence in any of them as being highly accurate. Though, to be fair, I didn’t have any real reason to doubt them either. I did check in to see what calibration of one of my Keithley 196’s would cost, but the number was much more than I’d want to pay (I believe it was about $450). So, I’ve been eyeing a product called the DMMCheck Plus for a while. It provides a 5V DC and AC, 1mA DC and AC, some precision resistors (100R, 1k, 10k, 100k), and a 100Hz frequency to check your meters against. All of these are calibrated by the guy that makes them with his 8.5digit HP meter, that’s NIST traceable. Meaning I should be able to check against it for how far out of calibration any of my gear is.

I happened to have a PayPal balance, so I purchased my DMMCheck Plus through eBay and since they’re made up in southern Washington, I received it the day after shipped (I think from order to receipt was 3 days). The unit comes with a battery (which is how it’s calibrated), a hand filled in calibration sheet (showing the values for each test), number of burn in hours (mine was burned it for just over a month), and instructions. It’s really quite easy to use, and well worth the money, I think, to at least get a sense of how accurate your meters really are.

What I didn’t expect was what would be the most “in cal”. My Fluke 8060a that I purchased for about $40, replaced the caps on, and mainly have for nostalgia, was the most calibrated of my handheld meters. My Keithley 199 was the most in calibration of my bench meters. And amazingly (though not surprising given everything else I’ve seen with it), my Racal-Dana 1992 was amazingly accurate. The calibration of the 100Hz source says it should be 100.004608Hz, and my 1992 on a 10s gate showed 100.00463493Hz, or off by only 0.000026Hz ((Accounting for significant digits)). My other meters were all close enough for my work, and certainly not so far out that I’d pay for a calibration. I’ll definitely be double checking with this device now and again. Really makes me wish there was some ability to make a pocketable voltage reference that did 300mV, 3V, 30V, and 300V, as those are the ranges for my Keithley bench meters. But, battery driving for 30V and 300V, and getting a stable reference value might be tough. =(

Really, I’d highly suggest picking up one of these if you actually worry about your calibration for meters, or just have no idea how good or bad they are.

[xrr rating=5/5]

Filed Under: Reviews Tagged With: DMM, DMMCheck Plus, Fluke 189, Fluke 8060a, Fluke 87, Keithley, Racal-Dana 1992

Keithley 196 Repair #2

2014/04/09 By staze

KEITHLEY_196I recently acquired another Keithley 196 off eBay that was listed as not powering on, which, could be a lot of things, but hopefully was related to the power supply/rail infrastructure (thinking, most likely the digital logic 5V regulator, primary filter cap, etc).

The unit arrived, and indeed, did not power on at all. No indication that the digital side of things was getting any power at all.

So, opened the unit, and pulled the analog board/enclosure off, and didn’t see anything. So, I pulled the digital board, and wow, the PCB was all brown/burned around the transformer. Sadly, I didn’t take a picture. =( Seemingly, and this is a guess, there was a cold solder joint (either from the factory, or from vibration) on the pin in question, and it heated up over time to the point of burning the pad it was soldered to, which killed that power rail. Tracing out the adjacent pins revealed that the pin in question was related to the 5V digital rail. Viola, we have our issue. Obviously, I’m hoping that the power supply going out didn’t damage any of the digital board.

The biggest issue with the repair was getting the burned pin to take solder. It required a fair amount of sanding with some 400grit paper, then cleaning that up a bit with some 1500grit (didn’t have anything between those two). =P Then, it was just a matter of bodging a wire (in this case, a 20awg stranded wire) between the transformer pin, and the bridge rectifier for the 5V digital rail. Then just tack the wire down with some hot glue (I don’t like wires just flapping about.

Keithley 196 #2 FixI also re-flowed the solder joints for the rest of the transformer pins, as I bet the issue was just poor soldering at the factory… the PCB also flexes a bit in the enclosure, and the transformer weighs a bit (which is why they bolted it to the PCB in the first place). The picture to the left is obviously my repair. I put the unit back together again enough to test (put the digital board back in the enclosure, plugged in the front panel (display, etc)), and powered it up. Bam! Works! So, put the unit back together fully, and tested it out. It’s about 20mV off from my other 196, and my 199. So either they’re both off (which wouldn’t surprise me since I nuked the configuration on the 199 at one point), or this new one is off. One of these days I’ll actually get one of my meters calibrated, but at this point, they’re very accurate, and pretty darn close. Remember, in the 30V range, the 196’s least significant digit is measuring 10uV’s, so 20mV’s is both a lot, and not very much. =)

Job accomplished.

Filed Under: Electronics Tagged With: Keithley, Keithley 196, Multimeter, repair

Keithley 196 Repair

2013/11/25 By staze

KEITHLEY_196Knowing no end of Multimeter repair, I decided to pick up a Keithley 196 I found via eBay, then managed to purchase it privately through PayPal for a song (~$50).

The unit arrived a bit worse for wear, but with some Superglue and JB-Weld, I was pretty much able to repair all the case damage. The power switch also needed some percussive maintenance to get it to work reliably. Visual inspection showed only that one of the two Polystyrene Capacitors (68pf 500V) had been melted at some point. After poking it with a probe, the cap started making a very bad buzzing noise, so I replaced it temporarily with a Silver Mica cap of the same rating.

[Read more…]

Filed Under: Electronics Tagged With: Capacitors, Keithley, Keithley 196, Multimeter, Polystyrene, repair

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