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You are here: Home / Archives for Keithley 196

Fluke 8060a Repair/Refurbish

2014/06/18 By staze

fluke_8060aI recently purchased a “Parts/Repair” Fluke 8060a off eBay for $25, and have been working on and off to repair it for the last couple weeks. When it arrived, it was quite dirty (as to be expected for a 20+ year old multimeter), and was a bit spotty in performance. It would power on, but it took some time to come up, and the readings were all over the place.

So, having read a fair bit about repairing them on the wonderful site by Mr. Modem Head, I started first by disassembling the meter to clean up the case in some Mr. Clean all purpose cleaner. Interestingly, after getting the case off, I found that the COM jack had broken loose of the PCB and just spun freely. First time for everything (I’d get that soldered up later).

Cleaning the case was quite easy, and just took some time to dry as there’s a metal shield on the interior of the back panel that cannot be removed, and therefore requires some time for the water to dry between it and the case, and after a few days, I had a nice clean case. Soldering the jack back in place just entailed firing up the soldering iron, and placing the whole tip into the jack and letting it get it nice and hot, and running solder around the jack and the PCB (similar to soldering copper pipe with a torch). I also cleaned up the LCD crystal with some plastic polish (PlastiX), and a polishing end on my drill press (set to the lowest speed, about 600rpm). This took a good 20-30 minutes of polishing to get the scratches to blend with the rest of the crystal.

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Filed Under: Electronics Tagged With: Fluke 189, Fluke 8060a, Keithley 196, Multimeter, repair

Keithley 196 Repair #2

2014/04/09 By staze

KEITHLEY_196I recently acquired another Keithley 196 off eBay that was listed as not powering on, which, could be a lot of things, but hopefully was related to the power supply/rail infrastructure (thinking, most likely the digital logic 5V regulator, primary filter cap, etc).

The unit arrived, and indeed, did not power on at all. No indication that the digital side of things was getting any power at all.

So, opened the unit, and pulled the analog board/enclosure off, and didn’t see anything. So, I pulled the digital board, and wow, the PCB was all brown/burned around the transformer. Sadly, I didn’t take a picture. =( Seemingly, and this is a guess, there was a cold solder joint (either from the factory, or from vibration) on the pin in question, and it heated up over time to the point of burning the pad it was soldered to, which killed that power rail. Tracing out the adjacent pins revealed that the pin in question was related to the 5V digital rail. Viola, we have our issue. Obviously, I’m hoping that the power supply going out didn’t damage any of the digital board.

The biggest issue with the repair was getting the burned pin to take solder. It required a fair amount of sanding with some 400grit paper, then cleaning that up a bit with some 1500grit (didn’t have anything between those two). =P Then, it was just a matter of bodging a wire (in this case, a 20awg stranded wire) between the transformer pin, and the bridge rectifier for the 5V digital rail. Then just tack the wire down with some hot glue (I don’t like wires just flapping about.

Keithley 196 #2 FixI also re-flowed the solder joints for the rest of the transformer pins, as I bet the issue was just poor soldering at the factory… the PCB also flexes a bit in the enclosure, and the transformer weighs a bit (which is why they bolted it to the PCB in the first place). The picture to the left is obviously my repair. I put the unit back together again enough to test (put the digital board back in the enclosure, plugged in the front panel (display, etc)), and powered it up. Bam! Works! So, put the unit back together fully, and tested it out. It’s about 20mV off from my other 196, and my 199. So either they’re both off (which wouldn’t surprise me since I nuked the configuration on the 199 at one point), or this new one is off. One of these days I’ll actually get one of my meters calibrated, but at this point, they’re very accurate, and pretty darn close. Remember, in the 30V range, the 196’s least significant digit is measuring 10uV’s, so 20mV’s is both a lot, and not very much. =)

Job accomplished.

Filed Under: Electronics Tagged With: Keithley, Keithley 196, Multimeter, repair

Keithley 196 Repair

2013/11/25 By staze

KEITHLEY_196Knowing no end of Multimeter repair, I decided to pick up a Keithley 196 I found via eBay, then managed to purchase it privately through PayPal for a song (~$50).

The unit arrived a bit worse for wear, but with some Superglue and JB-Weld, I was pretty much able to repair all the case damage. The power switch also needed some percussive maintenance to get it to work reliably. Visual inspection showed only that one of the two Polystyrene Capacitors (68pf 500V) had been melted at some point. After poking it with a probe, the cap started making a very bad buzzing noise, so I replaced it temporarily with a Silver Mica cap of the same rating.

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Filed Under: Electronics Tagged With: Capacitors, Keithley, Keithley 196, Multimeter, Polystyrene, repair

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